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F1 Platform

Ultrasonic Quality Inspection Platform

The F1-R is the next improved generation of the F1 device and is fully compatible with the existing F1 software and major hardware components.

The F1-R is an ultrasonic device designed for quality control and NDE of resistance spot welds. F1-R is a portable and simple-in-operation device capable of producing images of spot weld’s internal structures. In addition to weld image, this device performs estimation of the nugget diameter and compares it with predefined minimum nugget requirements.

Using the unique technology of multi-channel ultrasonic matrix transducer, F1-R collects data from the surface and from the internal structures of the nugget. Special algorithms use this data to reconstruct the image of the spot weld and estimate the average diameter of the nugget area in real time.

RSWA F1-R Platform
Features
  • Single-frame and continuous data acquisition modes
  • Automatic and manual nugget size estimation
  • Automatic detection of scanning depth inside the metal
  • Two levels of user interface complexity depending on operator skills
  • Built-in reporting system and file storage
Application Metal stacks:
  • 2T and 3T
  • 0.6 – 2.4 mm plate thicknesses
Types of materials:
  • Mild steel
  • High strength steel
  • Dual phase ultra-high strength steel
  • Aluminum
Coatings:
  • Bare
  • Zinc coating (galvanized, galvaneal)
  • E-coating
  • Paint
Processor
  • Intel® Atom (TM) E385 @ 1.33GHz
    • RAM
  • 4 GB DDRIII SODIMM
    • Hard Disk
  • 128 GB Solid State M/2 SATA
    • Communication
  • WLAN 802.11 b/g
  • Bluetooth 2.0 EDR Class 1 Module
    • Display
  • 10.2” TFT LCD display with LED backlight, Sunlight readable 500 nit
  • Resolution: 1024 × 600
  • Resistive touch screen
  • Replaceable screen protector
    • Dimensions
  • 27 × 26 × 11.5 cm (10.6 × 10.2 × 4.5 in)
    • Cable
  • Length: 2 m
  • 52 coaxial channels
  • Fiberglass protective shell
    • External Ports
  • Two USB 2.0
  • Audio in/out
  • 15 pin D-sub VGA port
    • Weight with Batteries
  • 4.5 kg (10 lb)
    • Temperature Range
  • 5º – 40º C (41º – 104º F)
    • Storage Temperature
  • -20º – 60º C (-4º – 140º F)
    • Power
  • Two 9-cell smart Li-ion batteries (7800 mAh)
  • Average battery run time: 9 – 12 h
  • External power adapter: 100 – 240 V, 50 – 60 Hz, 65 W
    • Transducer
  • 52 channels
  • Matrix diameter: 10 mm
  • Frequency: 15 MHz
  • Stainless steel housing
  • Rexolite hard delay line
    • SOFTWARE

    Resistance Spot Weld Analyzer (RSWA)

    RSWA is an ultrasonic device designed for quality control and NDE of resistance spot welds. RSWA is as a portable and simple-in-operation device capable of producing images of spot weld’s internal structures. In addition to live on-screen image, this device performs estimation of the nugget diameter and compares it with predefined minimum nugget requirements.

    Using the unique technology of multi-channel ultrasonic matrix transducer, RSWA collects data from the surface and from the internal structures of the nugget. Special algorithms use this data to reconstruct the image of the spot weld and estimate the average diameter of the nugget area in real time.
    Features
  • Single-frame and continuous data acquisition modes
  • Automatic and manual nugget size estimation
  • Automatic detection of scanning depth inside the metal
  • Two levels of user interface complexity depending on operator skills
  • Built-in reporting system and file storage
    • Application
  • Metal stacks: 2T and 3T; 0.6 – 2.4 mm plate thicknesses
  • Types of materials: mild steel, high strength steel, dual phase ultra high strength steel
  • Coatings: bare, zinc coating (galvanized, galvaneal), e-coating, paint
    • TRANSDUCER

    52 Element Matrix

    Transducer
    Features
  • 15 MHz probe
  • 8 x 8 grid
  • 1.25 x 1.25 mm pitch
    • Application
  • Spot welds: steel and aluminum
  • Adhesive bonding: steel and aluminum